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APQP Quality Engineer

Company: IDEAL INDUSTRIES, INC.
Location: Racine
Posted on: June 6, 2021

Job Description:

Cree Lighting a Company of IDEAL Industries is a market-leading innovator of LED lighting for indoor, outdoor and intelligent lighting applications that improve society and safeguard our planet. Additionally, our cutting-edge technology delivers reliable performance and value beyond light for office and industrial buildings, schools and universities, municipalities, automotive dealerships, healthcare facilities, and more!

 

We are currently seeking a APQP Quality Engineer to bolster an already strong and talented team. In this role you will be primarily responsible for Quality activities in APQP – Quality Plan creation and management, DFMEA, PFMEA, DFM, Control Plan preparation, PPAP, DV/PV non-conformances and Customer launch preparation.  In addition, this position is also responsible for incorporating lessons learned into future designs/processes and reporting issues and/or risks to management.  This individual will be responsible for working cross functionally with Project Management, Manufacturing, Engineering, Supply Chain, Marketing and Quality to establish, implement, maintain and continually improve our product and process quality to deliver a positive customer experience. 

 

What you'll be doing: 

  • Drive effective integration of our New Product Development (NPD) process with APQP activities such as FMEA’s, DFM, PPAP’s and Control Plans.
  • Coordinates quality issues internally between Engineering, Manufacturing, Project Management, Supply Chain and externally with Suppliers.
  • Responsible for Quality KPI’s tied to NPD and APQP.
  • Ensure that Supplier Key Characteristic data and PPAP artifacts are being reviewed and actioned appropriately and effectively.
  • Gap analysis of the supplier's processes and capabilities, and assistance in creating supplier development plans that close the gaps.
  • Effectively present information to the organization on the expected quality performance of new products with regards to production yields and quality concerns.
  • Lead the analysis of product failures using systematic root cause analysis, problem solving techniques, and design of experiments.
  • Drive the use of risk reduction tools such as FMEA and prototype testing at the appropriate project checkpoints during the NPD process.
  • Ensure all quality and procedure related documentation is kept current and controlled.
  • Maintain highest quality control standards in accordance with existing quality control plans.

 

Key Attributes:

  • Ability to develop project and implementation quality plans as well as drive progress within and across departments to meet objectives according to the plan or defined timelines.
  • Self-starter with strong personal work ethic, sense of ownership, and a “whatever it takes” attitude who will drive projects through to completion.
  • Strong attention to details. 
  • Summarize data and communicate findings quickly.
  • Ability to adjust to changing priorities and schedules to keep projects and commitments on-track.
  • Must be able to provide timely communication across the organization on quality related matters and be willing and able to escalate those issues requiring immediate attention.
  • Lead and drive the organization using widely accepted quality techniques such as the 8D problem solving, 5 Whys, Kaizen events, etc.
  • Demonstrate abilities to lead in problem solving/countermeasure events where quality issues are diagnosed, discussed, and resolved.

 

What you need for success:

  • 5+ years’ experience in a Quality or Engineering related field or equivalent experience.
  • Minimum of a bachelor’s degree in a technical field such as Electrical Engineering, Mechanical Engineering, Industrial Engineering; and/or suitable work experience.
  • Practical experience of APQP and PPAP integration and deployment.
  • Experience leading the use of risk mitigation tools (DFMEA and PFMEA).
  • Experience with reviewing and interpreting technical documentation such as CAD models and schematics.
  • Demonstrate abilities to lead in problem solving/countermeasure events where quality issues are diagnosed, discussed, and resolved.
  • Practical experience and knowledge of electro-mechanical assemblies, die cast, and injection molding.
  • Excellent written and verbal communication skills along with strong interpersonal skills.
  • Strong problem-solving abilities.
  • Capable of working and influencing across the organization.
  • Experience with implementation of corrective action programs such as 8D or A3.
  • Ability to leverage data systems to interpret and repot on data analysis (Excel, PowerBI, Microsoft Office Suite, etc.).

Preferred Qualifications:

  • Practical experience and knowledge of printed circuit board (SMA/SMT), die cast, and injection molding.
  • Six Sigma Black or Green Belt / Certified Quality Engineer preferred.
  • Strong working knowledge of SPC and DoE principles and methods.
  • LED or lighting industry experience. 

 

We have an outstanding benefits package that starts DAY ONE! We offer medical, dental, vision, 401K with match and a pension plan! We are values based organization that seeks people that integrate with our culture and grow with the business over time. We are privately held – so we think in terms of generations, not quarters. 

 

Cree Lighting a company of IDEAL Industries is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on protected characteristics as outlined by federal, state or local laws. We realize that providing a culture that represents a diverse background and skillset only makes us a brighter place to work.



Keywords: IDEAL INDUSTRIES, INC., Racine , APQP Quality Engineer, Other , Racine, Wisconsin

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